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Intelligent Manufacturing Services for Automotive by Capgemini

Do you need to maximise manufacturing efficiency while dealing with a volatile business environment? Then intelligent, digital manufacturing solutions have a big part to play in your future.

Intelligent manufacturing can be defined as the application of innovative digital technologies and data-driven solutions to enhance manufacturing efficiency and responsiveness to change.

Why is intelligent manufacturing vital for automakers?

To deal with global disruption and technology change, automakers must enhance manufacturing efficiency, reduce cost, improve agility, and achieve “right first time.”

That’s what Intelligent Manufacturing Services for Automotive is about. It helps clients deploy robust management strategies plus cutting-edge technologies like gen AI and agentic AI. Companies maximise productivity, optimise costs, and pursue automation while making the most of human talent.

What kind of intelligence is required?

Capgemini believes the way forward lies in convergence between several types of intelligence:

Information technology

Manufacturing execution systems (MES) and digital applications orchestrating production.

Operational technology

Smart manufacturing data platforms connecting machines and sensors.

Network technology

Hybrid edge computing enabling real-time computation.

Artificial intelligence

Automation and physical AI driving intelligent decision-making and augmenting human capabilities.

This converged intelligence can be achieved using Intelligent Manufacturing Services for Automotive by Capgemini. In addition, our advanced edge AI capabilities enable real-time intelligence to be delivered where it’s needed – whether in manufacturing plants, supply chain nodes, or the vehicle itself.

This intelligence empowers our automotive clients to address current and future manufacturing challenges.

What benefits can be expected from intelligent manufacturing?

Our research suggests that intelligent manufacturing can deliver tangible business benefits such as:

Up to 15%

Increase in process yield

Up to 20%

Increase in throughput

Up to 25%

Increase in labor productivity

Up to 20%

Improvement in fulfillment

“Amid intensifying competition and turbulent trade conditions, manufacturing efficiency and agility is more important than ever. Our Intelligent Manufacturing Services for Automotive approach blends deep industry and manufacturing expertise with advanced engineering and software capabilities to unlock new levels of manufacturing efficiency and flexibility, at an accelerated pace. We do this by combining solutions and capabilities from across Capgemini with technologies from our partner ecosystem – so you can become leaner, more agile, faster to market, and better equipped to maximise the game-changing opportunities created by AI, gen AI, and robotics. Accelerate your journey to success in the digital age.”

Laurence Noël, EVP, Head of Global Automotive Industry, Capgemini 

What kind of automotive challenges can be solved by intelligent manufacturing?

The table below shows just a few real-life examples.

ChallengesSolutions
Accelerate time-to-market to meet consumer expectations, while enhancing production throughput and reducing cost– Scalable, digital manufacturing platforms, enhanced by semantic models & collaborative data hubs

– Agentic AI copilots to enable faster line design & integration
Improve material flows & achieve flexible and resilient sourcing– Rapid assessment of supply chain risk to make sourcing more robust & resilient

– Qualification of additional sources using engineering specs

– Real-time BOM revalidation & component standardisation
Achieve “right first time” and meet other quality goals– AI-powered quality assurance & validation

– Plant-wide traceability & smart analysis of root causes

– Reduction of error risk via gen-AI-enabled MES

Why work with Capgemini?

Using Intelligent Manufacturing Services for Automotive by Capgemini, your company can satisfy its strategic manufacturing objectives fast.

To accelerate the journey, Capgemini provides multiple digital manufacturing solutions for every stage of the lifecycle, each enabled by converged intelligence and backed by Capgemini’s wealth of automotive and manufacturing experience.

Like the idea of enhancing manufacturing efficiency despite ongoing disruption and uncertainty? Let’s discuss how Capgemini can help accelerate and de-risk digital transformation in manufacturing.

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