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Smarter rail safety at the edge
Capgemini and Qualcomm are making railway crossings safer

Vijay Anand
Aug 29, 2025
capgemini-engineering

When a car breaks down on a railway crossing, every second counts. A fast-moving freight train might need over a mile to stop, and even a few seconds ’delay in alerting the driver could mean the difference between a safe rescue and a catastrophic collision.

To reduce that risk, Capgemini Engineering teamed up with Qualcomm Technologies, Inc. to explore how artificial intelligence (AI) can help. The result is a smarter way to monitor rail crossings – using powerful, low-power AI chips embedded at the edge of the railway network.

The rail crossing safety problem – AI to the rescue

Railway operators are under constant pressure to make crossings safer. In the United States alone, incidents at highway-rail grade crossings occur around 2,000 times a year. These incidents are not only dangerous – over 40% involve injuries or fatalities – but expensive, disruptive, and difficult to prevent.

Traditionally, detecting a vehicle stuck on the tracks has involved bulky, centralized systems that rely on cloud computing. They’re often slow to process alerts, rely on constant connectivity, and can be expensive to scale or update.

Working with an American Class-1 freight railroad client, Capgemini set out to change that. We developed and trained an AI-powered visual monitoring system that uses cameras and machine learning to spot potential dangers in real-time. But to make the system faster, more efficient, and widely deployable, we needed smart hardware.

Enter Qualcomms chips – turning AI models into physical, scalable products

That’s where the AI enabled Qualcomm Dragonwing QCS6490 processor comes in. Part of the broader DragonwingTM portfolio, it advances intelligence at the edge—delivering efficient, high-performance compute and on-device AI processing with advanced connectivity to transform industrial systems.

Capgemini integrated its AI software into the Inventec AIM-Edge QC01, a compact edge AI device powered by the Qualcomm processor.

This brought several improvements.

First, it dramatically reduced the system’s reliance on the cloud. Instead of constantly sending video footage to distant servers for analysis, the AI now runs directly on the device, right at the crossing. That means faster detection, quicker alerts, and fewer chances for network lag to interfere.

Second, the chip’s built-in AI processor – a neural processing unit, or NPU – makes the whole system more efficient. AI analysis that once taxed the device’s memory and slowed performance now runs smoothly, using 33% less memory and 5% less CPU power, all while making AI decisions in just 18 milliseconds per video frame.

Third, the solution can scale. Thanks to support for up to five simultaneous camera feeds, the same system can be adapted for different safety scenarios – not just crossings, but stations, tunnels, and even inside trains.

All of this required some customization of Capgemini’s original AI model to take full advantage of Qualcomm’s dedicated AI hardware. There was no need to retrain the model, but deep technical work was required to convert it into a format optimized for the Qualcomm NPU, and then to fine-tune it for the new setup.

Why edge AI matters for rail

For rail operators, this kind of edge AI is a practical solution to a longstanding problem that centralized IT systems never quite solved. It’s cheaper, because it reduces cloud usage. It’s faster, because it processes information locally. And it’s more versatile, with the ability to scale and evolve to different scenarios.

Capgemini estimates that performing the video analytics on the edge AI device reduces the total cost of the solution by 30% vs a cloud based alternative.

Perhaps most importantly, it opens the door to rapid innovation. Once we had integrated our initial rail crossing model, Capgemini was able to build and deploy new applications into the model – including the detection of weapons and violent behavior – in just a few days.

For industries like transportation, logistics, and infrastructure, this shift to the edge is transformational. It allows organizations to respond to real-time events, manage operations more efficiently, and improve safety without relying on massive data centers or always-on internet connections.

Whats next?

Capgemini is now preparing to roll out its Qualcomm-powered monitoring system in live rail environments.

The technology is expected to be deployed in crossings, stations, and other high-risk areas, creating a smarter, more responsive safety net across the rail network. And with scalable platforms like Qualcomm’s Dragonwing™, the journey from prototype to production is faster and more seamless than ever.

For more information

Contact Capgemini Engineering to learn more about our work in the rail sector or read our vision for the rail sector: Rethinking Rail – The Digital Transformation in Railways.

A detailed technical description of this project by experts at Capgemini and Qualcomm is available here: Capgemini leverages Qualcomm Dragonwing portfolio to enhance railway monitoring with Edge AI.

Meet the authors

Vijay Anand

Vijay Anand

Senior Director / Chief IoT Architect at Capgemini
Vijay plays a strategic leadership role in Capgemini, building connected IoT solutions for consumer and industrial IoT market segments. He has over 25+ years of experience and has published 19 research papers, including IEEE award-winning articles.
Nadim Ferzli

Nadim Ferzli

Staff Manager at Qualcomm
Nadim is focused on helping customers and developers adopt Qualcomm’s IoT Dragonwing solutions. His work centers on democratizing edge AI and making it more accessible to a wide range of users through targeted technical enablement and knowledge sharing. He is committed to supporting innovation at the edge by delivering practical resources, clear communication, and a developer-first experience.

    Learn more about our expertise in rail

    Rapid urbanization combined with moves to sustainable transport point to increased demand for rail transportation linking major urban hubs and feeding into multi-modal local transport networks.

    Democratizing threat intelligence – Microsoft Defender Threat Intelligence now free in Sentinel

    Mona Ghadiri
    Aug 28, 2025

    In today’s threat landscape, access to timely and accurate threat intelligence is critical.

    Microsoft has taken a major step toward democratizing cybersecurity by making its threat intelligence (TI) capabilities free in Microsoft Sentinel and the Unified SecOps Platform. This move levels the playing field, allowing organizations of all sizes to benefit from Microsoft’s global threat insights.

    What’s included in free threat intelligence?

    Organizations now have access to Microsoft’s curated threat intelligence feeds at no additional cost. These feeds include indicators of compromise (IOCs), adversary tactics, and emerging threat patterns sourced from Microsoft’s vast security telemetry.

    This intelligence is seamlessly integrated into Sentinel’s analytics, hunting, and investigation tools, enabling faster detection and more informed response.

    Why it matters

    Threat intelligence has traditionally been a premium feature, accessible mainly to large enterprises. By making it free, Microsoft ensures that every organization can:

    • Detect threats earlier using real-time intelligence
    • Correlate internal events with global threat trends
    • Enhance incident response with contextual insights.

    This is a game-changer for small and mid-sized businesses that previously lacked access to high-quality TI. This ability to offer integrated intelligence was part of a 2021 acquisition of RiskIQ.

    Capgemini’s MXDR services: Supercharged by free TI


    Capgemini’s MXDR services are built to harness the full potential of Microsoft’s threat intelligence. With free TI now available, Capgemini can deliver even more value through:

    • Proactive threat hunting based on global IOCs
    • Enriched alerts with contextual threat data
    • Faster triage and response using real-time intelligence.

    Capgemini’s Cyber Defense Centers integrate this intelligence into their 24/7 monitoring and response workflows, ensuring that clients stay ahead of evolving threats.

    Empowering every organization


    The availability of free threat intelligence in the information superhighway of SOC operations is a bold move that reflects Microsoft’s commitment to inclusive security. It empowers every organization to defend against sophisticated attacks with the same tools used by the world’s largest enterprises.

    When combined with Capgemini’s MXDR services, this capability becomes even more powerful – enabling organizations to detect, respond, and recover with speed and confidence.

    About the author

    Mona Ghadiri

    Mona Ghadiri

    Vice President, Global Offer Lead for Cybersecurity Defense
    Mona is a three-time Microsoft Security MVP, recognized for expertise in SIEM, XDR, and Security Copilot. She has led development of Microsoft-based cyber services and now focuses on SOC transformation, pragmatic AI in security, and talent development. A global speaker and advocate for women in AI and cybersecurity, she serves on multiple Microsoft community boards. Mona holds a BA and MBA and brings a unique blend of product leadership, engineering, and industry recognition.

      Future-proofing the battery value chain: a roadmap for automotive leaders  

      Capgemini
      Aug 23, 2025

      The automotive industry has a rare opportunity to rethink how value is created and captured across the battery lifecycle.

      Those who act on battery traceability and lifecycle innovation today will lead on secured transparency, sustainability, and efficiency tomorrow, assuring long-term competitiveness. The European Union’s Digital Battery Passport (DBP) is more than a compliance checkbox—it’s a strategic enabler. The DBP provides full transparency across the battery lifecycle, turning complex data challenges into competitive advantages.  

      With select provisions set to take effect in 2027, the new EU regulation offers automotive players a chance to shape the future of battery value, sustainability, and customer experience. It offers an integrated digital approach that unlocks significant value. Here, we share concrete actions companies can take across four key priorities to harness the opportunities within this new regulatory environment. 

      1. Driving supply chain resilience and product innovation 

      With the DBP, product traceability is more important than ever. Future-forward companies can strengthen supply chain, sourcing, engineering, and R&D functions with stronger data tracking and sharing. With better visibility into where materials come from and how they’re used, companies can avoid supply shortages, source more responsibly, and make smarter design choices.  

      This kind of traceability helps build trust with customers and regulators by showing a clear commitment to sustainability. It also lays the foundation for more sophisticated data-sharing across the value chain. 

      2. Augmenting service offers and product performance 

      The value of an integrated approach to DBP compliance doesn’t stop upstream. Once the battery is in use, the DBP enables downstream innovation through continuous performance monitoring powered by digital twins – data-driven digital models of each battery in play. By harnessing the insights these models provide, companies will be able to detect issues early and schedule maintenance proactively, while improving battery durability and after-sales operations.  

      Real-world usage data can also feed directly into product development, helping to design better batteries. Meanwhile, insights into driving behavior and energy use have the potential to unlock personalized services like smart charging recommendations and energy-efficient routing, enhancing the overall customer experience. 

      3. Extending battery life and value for circular growth 

      Building on these operational gains, the DBP creates new opportunities for lifecycle value and business model innovation. By leveraging this granular, real-time data on battery condition and usage, companies can accurately assess when a battery is ready for a second life—whether repurposed for another vehicle, redeployed for energy storage, or sent for recycling. This extends asset value while helping manufacturers meet end-of-life obligations more efficiently and responsibly. 

      4. Ensuring data security and transparency 

      Under the extended producer responsibility framework, manufacturers are responsible for their batteries through the end of the battery lifecycle. Different countries and regulations require different sets of compliance data, provided or collected by stakeholders all along the value chain, from dealers and insurers to consumers, technicians and recyclers. In these complex ecosystems, transparency and security are vital. Robust data security and transparency can help manufacturers ensure accurate, real-time information is provided to every operator in the battery lifecycle.  

      Secure, transparent data management also enables first-life producers to seamlessly transfer economic responsibility to second-life producers, a process that requires data certification and verifiable credentials from all parties. This is especially important in the case of electric vehicle (EV) batteries, which frequently have a second life with a different producer. 

      5. Maximizing revenue opportunities 

      In parallel, the same data enables new revenue models. Using this clear and secure insight into battery health and residual value, companies can offer services like leasing or swapping—innovative solutions that are helping to reshape the EV market and further EV adoption. Additionally, better data means second-life applications become more viable and scalable, shifting batteries from being single-use components to long-term assets that support circular growth. 

      Take action today for a more sustainable tomorrow 

      At Capgemini, we help automotive players harness the full potential of the DBP through technology and strategic innovation. Our Product Traceability for Automotive offer combines deep industry expertise with advanced digital solutions to unlock operational gains while working towards a circular, sustainable future.  

      The DBP is a catalyst for transformation across the battery value chain. By acting now—and going beyond minimal compliance—companies can turn transparency into a lever for greater efficiency, innovation, and growth.  

      Mobility, meet action. 


      To learn how to turn DBP data into business value, you can also find us at IAA Mobility 2025, Europe’s premier automotive event, where we’ll be demonstrating our unique ability to turn data challenges into long-term competitive advantage. 

      September 9-12, 2025 | Find us at Hall B1, Booth 22

      IAA Mobility 2025

      Join us at Europe’s premier automotive event to experience the latest innovations and insights from the fast-moving world of mobility. 

      Authors

      Florent Andrillon

      Florent Andrillon

      Executive Vice President, Global Lead Climate Tech 
      Florent is the Global Lead of Climate Tech at Capgemini. He leads strategy and business development with all sustainability and intelligent industry teams. He has more than 20 years of experience in the energy and utilities sector, helping companies achieve their sustainability goals and transition to a low-carbon economy.
      Emmanuelle Bischoffe-Cluzel

      Emmanuelle Bischoffe-Cluzel

      VP – Sustainability Lead, Global Automotive Industry, Capgemini
      Emmanuelle Bischoffe-Cluzel offers practical IT and engineering solutions to support automotive sustainability. She has 30 years’ automotive industry experience, gained with a global automaker and a tier 1 supplier, in roles ranging from manufacturing engineering to business development. She holds four patents relating to engine assembly.

        It’s time to rethink the Software-driven mobility value proposition from the customer’s perspective

        Praveen Cherian
        Aug 22, 2025

        Automakers are relying on subscription services to generate a large portion of their future revenues, but customers may be reluctant subscribers because they’re already struggling with the cost of car ownership. To succeed with services, we don’t just need more technology – we need better, more thoughtful technology. That’s why software-driven mobility (SDM) must be customer-centric.

        As I prepare for IAA Mobility 2025, I’m reflecting on a growing tension in the automotive world: With the move to SDM, OEMs are expecting a big share of their revenues to come from services in the near future – but realizing their predictions looks challenging right now.

        Automakers haven’t been reticent about announcing their multi-billion-dollar revenue ambitions for subscription services. According to one projection, per-vehicle revenue could amount to $1,600 annually by 2035. Another projection suggests that the global market for connected car solutions will total almost $150bn as soon as 2030.

        Some of the individual company estimates that go to make up these projections look a tad optimistic to me. Don’t get me wrong – I agree that software-enabled subscription services are going to represent a major slice of OEMs’ future business. But I also believe that the industry urgently needs to adjust its approach if it is to realize the full potential here.

        The mounting cost of vehicle ownership

        The fact is that the cost of car ownership has become a nightmare for many drivers, who face monthly payments, EV charging surcharges, subscription-based features, maintenance costs, and more.

        The rise of “subscription fatigue”

        With all these costs stacking up, the vehicle that was once a symbol of freedom can now feel more like a bundle of recurring fees. As a result, customers are likely to be very selective about the in-car services they will pay for. A recent S&P study suggests that willingness to pay for connected car services has declined from 86% to 68% since 2024. Here’s some anecdotal evidence of this trend from me. I’ve recently unsubscribed from a self-driving service for one of my cars. The cost of the subscription just doesn’t seem worthwhile for the amount I use the service. On the other hand, I might have been willing to buy this service for individual journeys, or to subscribe if I could take it with me from one vehicle to another – but the vendor just doesn’t offer that flexibility.

        So “subscription fatigue” is a thing – and not only in the context of driving, incidentally. Someone has even come up with a service for getting rid of unneeded (and, in my experience, often forgotten) subscription services.

        What this means is that revenues from in-vehicle services can’t be taken for granted. True, some digital natives are already making money in this area, but probably not as much as they expected. That’s true even of those companies that prohibit the use of third-party apps in their cars, something which most OEMs don’t intend to do.

        Let’s rethink the proposition from the customer’s perspective

        For OEMs hoping to make money from subscription services, the message here is that customers are only likely to be willing to pay for services that they think are going to save them money, or that they will value for some other reason.

        So what do OEMs need to do to unlock the service revenues they are relying on? In my view, SDM has to be approached from a customer-centric perspective, not a vehicle- or product-centric one.

        Specifically, carmakers need to offer services that genuinely alleviate customer pain points, coupled with service delivery models that are flexible enough to suit every customer. Fortunately, software-defined vehicle (SDV) architecture is ideal for providing that type of flexibility.

        OEMs just need to have the will to do it, which means taking on board that services must be delivered to benefit the customer as well as to generate revenue. Who knows – OEMs could even help customers with their subscription fatigue, instead of contributing to it.

        Let’s look at what’s involved in practice. It’s helpful to think about this in terms of three strategic initiatives: Reimagine the value proposition around the customer, work with the delivery ecosystem, and optimize the quality of software and the human-machine interface (HMI).

        1.    Reimagine the value proposition around the customer

        Too often, SDV initiatives focus narrowly on pushing over-the-air (OTA) updates to cars. While OTA is a powerful enabler, it’s not the purpose of SDVs – it’s a tool, and we need to think carefully about the real reasons for using it.

        In my opinion, SDVs should:

        • Serve the customer’s immediate needs with flexible, personalized experiences
        • Future-proof the vehicle, enabling it to evolve in line with technology and lifestyle
        • Reduce total cost of ownership, not inflate it through endless monetization

        The current model – hefty upfront cost plus recurring subscriptions – should be replaced by new models. For example, customers could pay a lower base price and a subscription for premium features. Or, even better, there could be a standard base price and then pay-as-you-use microservices.

        With those models, customers could pay for vehicle features only when they’re being used, rather than for having them available all the time.

        This approach shifts the focus from monetization to value creation, making mobility more customer-centric and affordable.

        2.    Work with the delivery ecosystem

        OEMs can’t achieve this shift of perspective on their own. They’ll need to share the task of delivering customer-centric and affordable services with their ecosystem of suppliers and other partners.

        That could happen through smarter partnerships across tech, insurance, and infrastructure, balanced risk-sharing models, and the use of open platforms and APIs to enable innovation at scale.

        3.    Optimize software and HMI quality

        Trust is essential to securing customer buy-in for SDM, and that kind of trust is heavily dependent on the quality of software and of the HMI. People may forgive a glitchy mobile phone app, but they’re not going to accept glitchy in-vehicle software.

        So the quality of software and SMI is now a customer experience imperative. It demands:

        • Intuitive, responsive HMIs that adapt to user preferences
        • Consistent performance across updates and environments
        • Rigorous testing and validation to ensure reliability and safety
        • Security and privacy baked into every layer of the software stack

        Summing up

        I hope I’ve convinced you that SDM needs to be reframed in terms of serving customers, not just increasing company revenues. Services need to be so valuable to customers that they’re seen as a welcome necessity, rather than a luxury. And the delivery model needs a rethink so that customers feel they’re getting value for money.

        For those that get this trick right, the rewards will be substantial. The connected car market is predicted to be worth more than $500bn by 2033. If it reaches even a fraction of that, OEMs will be pleased they made the effort to serve, not just monetize, customers.

        Join me at IAA Mobility to explore in-vehicle service quality optimization

        Are you headed for IAA Mobility 2025? Along with our collaborator Profilence, I’ll be hosting a lunchtime session that’s very relevant to the quality angle on customer-centric SDM. We’ll be demonstrating how AI-powered data analysis can add stability and responsiveness to in-car services – an approach we’ve implemented across 17 infotainment programs.

        Events

        IAA Mobility 2025

        Join us at Europe’s premier automotive event to experience the latest innovations and insights from the fast-moving world of mobility. 

        Author

        Praveen Cherian

        Praveen Cherian

        EVP – Group Automotive, Capgemini
        As an Executive Vice-President within Capgemini Group Automotive, Praveen Cherian connects the technical dots to find the best and simplest solutions to complex business challenges facing automotive industry clients. Along with a strong track record in automotive engineering, he brings global leadership experience in operations, supply chain, and logistics. Praveen’s specialist knowledge spans electric vehicles, fleet operators, battery integration, connected car solutions, and more.

          Software lifecycle management is key to accelerated innovation in the era of software-defined vehicles

          Steffen Krause
          Aug 22, 2025

          To succeed in a world of continuously evolving mobility, automakers must reimagine the product lifecycle around software. This calls for an advanced, unified software lifecycle management (SLM) approach that supports seamless, scalable, and reliable over-the-air (OTA) updates.

          The automotive industry is undergoing a transformation unlike any seen in its 130-year history. Software-defined vehicles (SDVs), autonomous driving, connected services, intelligent automotive customer experiences – trends like these mean that software is at the heart of the industry’s value proposition.

          What’s more, frequent software updates are now mandatory, because today’s vehicles are expected to evolve continuously. Consumers want new features and updates to roll out in cars the way they do on smartphones, so capabilities, performance improvements, and safety patches must all be delivered seamlessly OTA. Digital natives have already shown that OTA updates are a significant competitive differentiator.

          To succeed in this new world, OEMs must keep OTA updates in mind from day one of the software development process. That implies:

          Development models have yet to catch up with SDV requirements

          A major obstacle to meeting these requirements today is that many automakers and tier 1 suppliers continue to rely on legacy development models that are rigid, sequential, and slow.

          Their SLM approaches usually embody the old V-model, with its rigid phases and sequential testing, which means that these approaches simply can’t keep pace with the demands of modern automotive software. Trying to manage OTA updates with a legacy SLM approach is likely to result in unacceptable time to market and inconsistent software quality, so that OTA becomes a tactical patchwork rather than a strategic advantage.

          What’s more, with these approaches, integrating feedback or fixing bugs can take months once physical vehicle production is complete. That might have worked in the old world of “build and forget,” but it can’t work in the new world of continuous innovation.

          The solution: advanced, unified SLM

          To achieve their goals, automakers need to introduce a unified SLM approach that embeds OTA and real-time update capabilities into architecture and processes, and that fosters collaboration between functional teams (software, hardware, safety, product, cloud).

          This new style of SLM needs to have the following characteristics. It must be based on a hybrid Agile/V-model framework providing speed, safety, and traceability. It must support left-shifting of testing and validation using virtualization and simulation. And it must be part of a wider shift in the company’s architectural focus from hardware to software.

          Let’s look at each of these points in more detail.

          Left-shifting and virtualization

          Left-shifting is about carrying out testing, validation, and verification as early as possible in the development lifecycle, so bugs are caught sooner.

          Virtualization makes this possible. Engineers can simulate entire vehicle environments – ECUs, sensors, networks, even real-world driving conditions – before physical prototypes exist. This enables early integration testing of software components, automated regression testing across multiple configurations, and faster feedback between development and testing teams.

          Virtualization also allows teams to run thousands of test scenarios in parallel, drastically reducing the time spent on late-stage debugging and physical validation.

          Hybrid Agile / V-model framework

          Rather than choose between Agile and V-model, the aim should be to integrate the best of both. Agile brings speed, flexibility, and iterative delivery, and enables teams to deliver value in small, manageable increments – perfect for feature-driven OTA updates. V-model, on the other hand, ensures safety, compliance, and traceability – critical in regulated industries like automotive. A hybrid SLM framework combines these strengths. Agile can be used for feature development and iterative refinement (e.g. infotainment, ADAS features). V-model principles can be applied to safety-critical systems (e.g. braking, steering, powertrain control).

          In addition, the framework should maintain end-to-end traceability from requirements to deployment, with automated tools tracking changes across all phases. It should include continuous integration and continuous delivery (CI/CD) pipelines with safety gates and compliance checks.

          This hybrid model enables rapid innovation without compromising safety or regulatory standards.

          Shift of architectural focus from hardware to software

          The SLM should be introduced in the context of a more general organizational shift toward a software-centric automotive architecture featuring:

          • consolidation of controllers/in-car-compute engines with clear software boundaries
          • service-oriented architecture (SOA) enabling modular, reusable components
          • open, standardized APIs and communication protocols
          • cloud-native development practices for OTA orchestration and analytics

          SLM adoption paths

          The journey to SLM maturity is about building a hybrid, adaptive approach that can be adopted in phases and then evolve through iteration. To succeed, SLM must be owned by the entire organization, not just software teams. That requires leadership buy-in, cross-function collaboration, and investment in tools and culture.

          On this journey, traditional OEMs will encounter different challenges and opportunities from those faced by digital-native disruptors.

          With their hardware-centric engineering culture, entrenched V-model processes, and complex, siloed IT and development environments, traditional OEMs need to instigate cultural and organizational changes, as well as technical ones. Indeed, many are already doing so, modernizing software architecture, building OSs, and investing in cloud-native development. Some are creating internal SLM platforms.

          Digital natives already have the necessary agility, but may develop technical debt in their systems architecture and, eventually, legacy problems, because of a lack of SLM  rigor. As fleets grow to include millions of vehicles, these companies too need robust SLM backbones to manage software updates across diverse hardware variants, ensuring safety and compliance and maintaining backward compatibility.

          SLM as an enabler of industry change

          SLM and the automotive supply chain

          The transformation of the automotive industry into a software-defined, cloud-connected mobility ecosystem is reshaping the supply chain.

          Tier 1 suppliers and semiconductor manufacturers are becoming strategic partners in software lifecycle orchestration, and are evolving into system integrators and platform enablers. As well as components, suppliers may provide reference architectures, cloud-based development and testing environments, OTA management platforms, and fleet-wide diagnostics and analytics via cloud integration.

          SLM has to be at the center of this transformation, furnishing the common language and governance layer that binds hardware, software, and cloud services together. It follows that SLM can’t be the sole responsibility of the OEM; it needs to evolve into a shared framework, with responsibility shared across the supply chain.

          SLM and AI-first development

          To take full advantage of AI, automakers will require a hybrid SLM approach that is optimized for AI. Such an approach must combine not only V-model and Agile but also DevOps (to automate software deployment) and MLOps (to automate AI models’ lifecycles through model training, versioning, validation, and so on).

          Left-shifting validation and virtualization will be particularly important in the context of AI, because of the need to start training and validating AI models as early as possible in the lifecycle. (AI itself will help with this requirement since genAI can rapidly produce virtual sensor data, traffic patterns, and environmental conditions to be used in model training and validation.)

          Modern SLM approaches need to cater for these needs. They must also support AI model certification, version control, and audit trails to address emerging regulatory requirements.

          The road ahead

          The next revolution won’t be in the car, but in how we create and manage the software that powers it. As the automotive industry evolves into a global mobility ecosystem, the value of software and connectivity will surpass that of hardware. The winners will be the companies that can deliver secure, reliable, and continuously evolving software at scale, rather than those with the fastest chips or the most powerful engines.

          It all starts with efficient, effective, SLM, functioning not just in the OEM’s development lab but at every level of the supply chain, and serving as a catalyst for transformation. An advanced SLM approach can bring genuine competitive advantage.

          If you’ll be at IAA Mobility 2025, please come and discuss these ideas with us at Capgemini’s booth, B22 in hall B1. Software is one of Capgemini’s major themes for this event, and we’re lining up software-related speaker sessions and demos to help our clients drive their businesses forward into a future of software-driven mobility.

          Events

          IAA Mobility 2025

          Join us at Europe’s premier automotive event to experience the latest innovations and insights from the fast-moving world of mobility. 
          Steffen Krause

          Steffen Krause

          Senior Director, Software Defined Vehicle, Capgemini Invent
          Steffen Krause is a Senior Director at Capgemini Invent, leading initiatives in Software Defined Vehicle. With over 20 years of experience as a software architect and consultant across multiple industries, he brings deep expertise in digital transformation and automotive innovation. His work is focused on advancing the future of mobility through software-driven solutions.

            How the power of generative AI can transform customer satisfaction in the energy and utilities industry

            Bragadesh Damodaran & Amit Kumar
            19 Aug 2025

            The energy and utilities (E&U) industry is undergoing a dynamic transformation. Driven by emerging technologies from smart grids to the integration of renewable energy sources, the landscape is evolving rapidly.

            Generative AI (Gen AI) is poised to play a pivotal role in accelerating this shift, fostering innovation, efficiency, and new opportunities across industries worldwide. You can read about this transformation and more in our “Future of” series, here.

            What effect will Gen AI have on E&U end customers?

            Customer complaints are a longstanding challenge for E&U suppliers, particularly during peak seasons or service outages. A recent Ofgem report revealed troubling statistics about the service quality of 17 major UK energy suppliers. Customers often face chaotic experiences marked by inconsistent messaging, long wait times, and unresolved issues leading to frustration and dissatisfaction.

            The surge in call volumes (some suppliers reported a 300% increase since 2018), combined with a shortage of experienced agents, complex regulatory issues, and missing root cause analysis reports, has overwhelmed support teams. This results in high complaint rates, declining customer satisfaction scores, and reputational damage.

            How Gen AI can vastly improve customer interactions with E&U businesses

            Gen AI is already transforming customer support by streamlining complaint resolution, enhancing personalization, and reducing staff turnover. Key use cases include:

            • Automated bill summaries: Gen AI can generate clear, concise summaries of complex bills, enabling faster query resolution and empowering customer self-service.
            • Contextual routing: By analyzing historical queries, Gen AI can match current issues with agents who have relevant expertise, improving resolution speed and satisfaction.
            • Real-time knowledge assistance: Gen AI can interpret technical manuals and guides, presenting information in simple language to both customers and staff.
            • Sentiment analysis and personalized responses: Gen AI can assess customer tone and emotional state across channels, tailoring responses to foster empathy and clarity.
            • Predictive maintenance support: In IoT-enabled environments, Gen AI can predict service disruptions and proactively suggest preventative actions.
            • Email summarization: Gen AI can extract key information from lengthy emails, allowing agents to quickly understand and address issues.
            • Routine task automation: AI-powered chatbots can handle scheduling, payments, and FAQs using natural language.
            • Error reduction and consistency: Gen AI ensures accurate, consistent information across agents, improving service quality.
            • Operational insights: Gen AI enables better call center audits, agent coaching, and customer-agent matching, reducing average hold times and boosting productivity.

            These improvements not only enhance customer satisfaction but also drive profitability and reduce agent attrition. Root cause insights from Gen AI can inform future system and process design, creating a cycle of continuous improvement.

            As highlighted in the Capgemini Research Institute’s report Harnessing the value of generative AI: Top use cases across sectors, organizations are increasingly prioritizing Gen AI to elevate customer experience, with tools like ChatGPT becoming the preferred interface for product and service recommendations.

            What agentic AI and embodied AI mean for the E&U industry

            The next frontier is agentic AI, autonomous software agents that interact with their environment, gather data, and perform tasks to achieve defined goals. These agents leverage large language models (LLMs) to reason, act, and adapt dynamically.

            In customer service, agentic AI can autonomously manage enquiries, request additional information, and resolve issues, sometimes even overriding standard procedures when necessary. This autonomy enhances customer satisfaction and allows human agents to focus on complex, high-value tasks.

            Increasingly, we are also seeing the rise of embodied AI: AI systems integrated into physical or digital environments that can perceive, interact, and respond in real time. In the E&U context, embodied AI agents can be deployed in smart meters, grid management systems, and field service robotics to autonomously monitor, diagnose, and act on operational data. These agents combine Gen AI’s reasoning capabilities with sensor inputs and real-world feedback loops, enabling more adaptive and intelligent infrastructure.

            Capgemini and Gen AI in the E&U industry

            Generative AI presents a transformative opportunity for the E&U sector to transform customer experiences, optimize operations, and drive sustainable growth. However, successful adoption requires careful governance to mitigate risks and maintain control over AI processes.

            Capgemini’s Generative AI for Customer Experience offering helps E&U companies unlock Gen AI’s potential by building tuned foundation models and navigating implementation complexities. By leveraging our global network of certified Gen AI for CX experts, we accelerate deployment of industry-specific use cases that deliver tangible business value.

            With over 500 enterprise-ready use cases and demonstrators, and a track record of successful client engagements, we empower CxO leaders to drive high-impact transformation initiatives.

            Gen AI is here to transform the customer satisfaction. Get in touch with us to learn how we can partner with you on your transformation journey.

            Authors

            Bragadesh Damodaran

            Bragadesh Damodaran

            Vice President| Energy Transition & Utilities Industry Platform Leader, Capgemini
            He is responsible for driving Clients CXO Proximity through Industry Infused Innovation and Partnerships, Thought leadership, building Industry-centric Assets and Solutions with Intelligent Industry focus aligning to Energy Transition, Smart Grid, New Energies, Water, Nuclear and Customer Transformations. Bragadesh is a seasoned ET&U Industry and Strategy Consultant in a career spanning over 24 years. Worked for major multinationals driving E&U Value chain strategies and CXO Advisory.
            Carl Haigney

            Carl Haigney

            Vice President, Energy Transition & Utilities Leader
            Leading the UK Retail Energy subsector with a further responsibility as Executive Sponsor for the SmartDCC, RECCo and Ofgem activities, from sales through to delivery, building on the long partnership approach to delivering value. In parallel, leading the Energy Transition and Utilties Sector Capability Team for Customer Experience which brings together the full go-to-market capabilities including new proposition evolution for the sector. I sit on the techUK Smart Energy board, providing an advisory services from the industry into central government and regulators.
            Amit Kumar Gupta

            Amit Kumar Gupta

            Program Manager, Energy & Utilities- Gen AI for ET&U
            Amit brings over 18 years of expertise in the energy and utilities sector. As the Gen AI Lead in the ET&U industry platform, he specializes in asset development and industry intelligence, driving forward-thinking strategies and sustainable practices. He has spearheaded numerous innovative projects, developing industry-centric assets and solutions with a focus on intelligent industry practices. His extensive knowledge covers energy transition, smart grid, new energies, water, and oil & gas sectors while successfully collaborating with clients across various geographies, delivering impactful on-site solutions.
            Pranav Kumar

            Pranav Kumar

            Senior Director, Customer First and Gen AI for CX – Global Portfolio Leader
            As a seasoned leader in the realm of Digital, Data & AI, I take immense pride in managing portfolios that lead the way to unparalleled customer experiences. My passion lies in harnessing the power of Digital, Data & AI to elevate CX to new heights. Leading a high-performing team in driving data-driven CX initiatives, implementing generative AI solutions, and crafting cutting-edge conversational AI experiences. Committed to delivering customer-centric strategies and ensuring seamless, personalized interactions. Empowering teams to deliver Data-Driven CX solutions, fueling growth & loyalty.

              Go beyond compliance with data-driven product lifecycle intelligence across the electric vehicle battery value chain 

              Capgemini
              Aug 22, 2025

              Compiling and communicating upstream and downstream data on industrial batteries is key to increased circularity and transparency throughout the electric vehicle (EV) battery’s lifecycle. 

              The metals used in an EV’s battery travel an average of 90,000 kilometers via multiple actors across the value chain before they are even incorporated into the battery (its components, cells, and stacks). This is just one example of how global and complex the EV battery supply chain is.  

              Collecting, storing, and sharing data from every step of the product’s journey will be a complex, collaborative process. With the EU’s Digital Battery Passport (DBP) on the horizon for 2027, addressing this challenge has never been more pressing.  

              As a result of this urgency, many suppliers are asking, “Which kind of data do I need to collect today to prepare, and how can I ensure compliance tomorrow?” 

              Data enables upkeep and circularity  

              The DBP is a set of regulations governing the collection and sharing of data for batteries relevant for the industrial and transportation sector, including those used in EVs. The data stored in the DBP will help provide transparency on raw materials impact, usage and wear of EV batteries, which today are relatively hard to track. Without this data, EVs are difficult to resell and maintain. 

              A fully operational DBP will include upstream data to ensure due diligence, and downstream data for lifecycle management.  

              Upstream data refers to information about the raw materials and production of the battery. Collected from various parties, including miners and traders, it accounts for a huge share of the battery’s overall carbon footprint. This poses a logistical challenge, as it is not data that battery manufacturers traditionally collect and share.  

              Downstream data relies on a battery management system (BMS) to track the health and performance of the battery once it is installed in the EV. This data is either held locally in the car or communicated back to the manufacturer and is available for free to different stakeholders including the car owner, maintenance centers, recyclers, and legislators. This information can be stored safely in cloud- or blockchain-based systems, accessible via QR code. 

              A transformational journey 

              There is no doubt that collecting and communicating both upstream and downstream data poses a challenge, particularly at this pivotal moment in the automotive industry’s sustainability journey.  

              But if they focus on the challenges, suppliers risk missing the forest for the trees.  

              By providing an easily accessible cache of data on the battery’s origins, age, and performance over time, the DBP facilitates reselling, revamping, and upgrading. It tracks the level of wear on the battery in terms of residual autonomy, improving accuracy in circularity. 

              In other words, the DBP will be a vital tool for facilitating the long-term growth and profitability of the EV market. It will push the automotive industry into its next phase, a more sustainable and transparent one.  

              But first, DBP compliance requires an unshakeable foundation of comprehensive, reliable data so companies understand where they stand today. They also need data from across the value chain. For this, they must be able to rely on data from the entire ecosystem and in turn, share that information with consumers.  

              Traceability fosters transparency 

              Capgemini can help create and foster data strategy, architecture, and communication. Working with upstream and downstream inputs, and leveraging our partnerships across the industry, we can ensure the BMS is compatible with data collection in the cloud. Our Product Traceability for Automotive offer creates efficiency and reduces costs. 

              We are united in the effort to shape a more sustainable future. Now, we must work together to embrace regulations like the DBP, a key step along the way to achieving a more circular value chain.  

              To learn more about how to collect and incorporate data into strategic decision-making, contact

              Mobility, meet action. 


              You can also meet me at the upcoming IAA Mobility 2025 event to discuss about how we can go beyond compliance with data-driven product lifecycle intelligence to increase circularity and transparency throughout the electric vehicle (EV) battery’s lifecycle. 

              September 9-12, 2025 | Find us at Hall B1, Booth 22

              IAA Mobility 2025

              Join us at Europe’s premier automotive event to experience the latest innovations and insights from the fast-moving world of mobility. 

              Authors

              Dr. Dorothea Pohlmann

              Dr. Dorothea Pohlmann

              CTO Sustainability, Capgemini Engineering
              As Chief Technology Officer Sustainability, Dorothea is responsible for advising clients on business and engineering transformation projects. Her focus is on the development of sustainable products, assessing their impact on business and planet, adapting circular economy, integration of innovation, and leveraging digital technologies (such as quantum, digital twins, AI and ML) to accelerate our clients’ transformation from ambition to action. She holds a Ph.D. in Physics and works for more than 15 years at Capgemini.
              Dr. Alexandre Chureau

              Dr. Alexandre Chureau

              Lead Electrical, Electronic & Semiconductor Engineer, Capgemini Engineering
              Alexandre helps clients improve the lifespan of their batteries and reduce their environmental impact, by integrating innovative electronic and software solutions. He has 15 years of experience in the development and commercialization of electronic circuits that optimize batteries. He holds a PhD in micro and nano-electronics and is co-author of multiple patents in the field of battery management systems.

                Enhance manufacturing efficiency with AI

                Roshan Batheri
                Aug 20, 2025

                AI – including emerging forms such as agentic AI – can help to address many of the automotive industry’s hardest manufacturing challenges. Indeed, AI already underpins many automation solutions and smart factories. By empowering people in every area of manufacturing, the latest AI tools and techniques can create end-to-end value.

                The automotive industry predominantly operates on single-digit margins, making manufacturing efficiency a top strategic imperative for companies.

                However, today manufacturing itself faces significant challenges. New and disruptive products are introducing complexity as well as diversity; in addition, they often necessitate accelerated time to market. This challenge is compounded by others, including talent shortages and uncertainty around tariffs.

                Challenges like these could transform the manufacturing footprint, along with the fundamentals of manufacturing efficiency and the management of product diversity.

                To overcome the challenges, companies need to take manufacturing efficiency and agility to the next level, so that managing product diversity is no longer a challenge but a source of competitive advantage.

                AI-powered automation is already underway

                Automation and AI, including agentic AI, can enhance manufacturing efficiency and productivity in a wide range of ways, improving every aspect of production and helping companies hit their “right first time” quality targets, among other benefits. Adding AI plus sensors to robots can elevate them to “cobots” that are able to respond intelligently to their environment.

                Already, AI-enabled smart factories are becoming the norm, with predictive maintenance and robotics playing a central role. For example, at Capgemini we have leveraged AI to help a major European OEM design and implement a data-driven manufacturing organization. This work established the operating model and capabilities needed to realize value from data and analytics at scale.

                For the future, AI agents show special promise because of their ability to initiate actions autonomously, without prompting by humans.

                Fully autonomous agents will take time to arrive

                Introducing collaborative and trusted agents to a business requires a transformational journey. This journey begins with the identification of tasks and activities – both repetitive and non-repetitive – that could be undertaken by AI agents. The company must also identify appropriate types of agents (autonomous or not) for each of these activities and tasks.

                The most important part of the journey, however, is the alignment of AI agents with human ones, so that their interactions add up to a flawless agentic approach, flawlessly executed.

                This journey is likely to proceed stepwise. Initially, AI agents will just take over repetitive and lower-value tasks.

                As the model matures, however, agents will be used to perform more advanced tasks, but still with human monitoring.

                Eventually, AI agents will be able to anticipate human needs, providing companies with the ability to tackle a wide range of automotive manufacturing pain points.

                For example, AI agents will be able to accelerate time to market in response to changing consumer demands. They will enhance automotive sustainability by supporting better traceability, smarter energy use, and more efficient waste management. Everything from productivity to material flows can be improved using these techniques.

                Leveraging the collaborative power of AI agents will be essential

                Much of AI agents’ strength lies in their ability to collaborate. Adding AI agents to a team can mitigate skills shortages and provide new ways to get the best out of the existing workforce. That is because working with agents empowers people, enhancing their efficiency and effectiveness.

                As well as working in teams alongside humans, AI agents could in the future collaborate extensively with one another, each agent being responsible for a specific task. This approach could create immensely flexible and scalable solutions. Ultimately, a team of agents could take over the day-to-day running of a major manufacturing process or even an entire plant, freeing human experts to deal with more demanding work.

                Capgemini is actively exploring the potential of agentic AI for automotive manufacturing

                Applications of agentic technology that Capgemini has pioneered include a compliance assistant for lighting and signaling devices. This makes processes around 200 times faster and 1,000 times cheaper, as well as facilitating regulatory compliance.

                We are currently working on a range of copilots (AI-powered conversational assistants advising and supporting employees) for the entire manufacturing lifecycle. Our line design copilot, for example, can de-risk shopfloor layout configuration and accelerate decision-making, improving areas such as crash detection, ergonomics, and maintainability, and generally enhancing manufacturing efficiency.

                Another example from this range is the manufacturing execution system (MES) copilot, which accelerates requirements definition, configuration, and setup, and addresses regulatory topics and documentation creation. There are benefits in terms of both lead times and costs.

                As a final example, we are working with agentic AI in the context of Identity & Access Management (IAM). AI can make “role recommendations” that optimize organizational structures from the point of view of both security and efficiency. In addition, it can also be an integral part of identity as a service (IDaaS) solutions.

                Implementation of agentic AI in manufacturing is not straightforward

                AI-based automation can be a challenge in its own right for several reasons. Some areas of operation may lack the real-time data needed to support AI-enabled decision-making. The diversity of hardware in the ecosystem can cause complexity, as can the need to rethink the operating model.

                Before implementation starts, the lack of live use cases may make it difficult to obtain the return on investment stats needed to build a business case. And once a pilot exists, it may prove hard to scale and onerous to deploy enterprise-wide, or even factory-wide.

                So how can automotive companies overcome the barriers and succeed with AI in manufacturing?

                Four elements provide a foundation for implementing AI in your automotive manufacturing operation

                To overcome these barriers, we suggest putting four basic elements in place.

                1. Strong data & infrastructure foundation. Connect machines, assets, and control systems securely on the shop floor, and use industrial edge computing to unlock real-time data.
                2. Integrated operational systems. Integrate and orchestrate MES, SCADA, and so on into a unified edge-to-cloud ecosystem, increasing data consistency, transparency, and control.
                3. Support for intelligent & autonomous systems. This can include industrial AI, machine vision, predictive maintenance, and low-code platforms.
                4. Advanced industrial simulation. Use digital twins to enable virtual commissioning, validation, and optimization of industrial systems, applying simulation to everything from IT-OT validation to warehousing.

                As well as putting all these elements in place, companies must adopt a strategic approach to this major transformation of their businesses. This includes establishing the governance structures and mechanisms needed to keep a check on autonomous AI-powered systems.

                Successful AI adoption in automotive manufacturing depends on specific capabilities

                To develop and implement their AI strategy, automakers will require a range of technical and management expertise. As well as hands-on experience with all branches of AI, they need excellent abilities in organizational transformation management, since AI will not work unless it is fully embedded in the manufacturing operation and accepted by the workforce.

                In addition, implementers should be conversant with Lean manufacturing principles. That is because to realize its full potential in manufacturing, AI, particularly agentic AI, must interact with Lean. For example, the elimination of waste required by Lean could be achieved more effectively with the help of an AI engineer.

                Finally, companies must make workforce empowerment the primary focus of their AI initiatives. When AI enables people to realize their full potential, value can be unlocked from one end of the manufacturing operation to the other.

                Of course, Capgemini would love to help you with this journey. Please get in touch to find out more. And, if you’ll be at IAA Mobility 2025, please come and meet our team at booth B22 in hall B1. They’ll be happy to discuss how advanced AI could enhance the efficiency of your own manufacturing operation.

                Events

                IAA Mobility 2025

                Join us at Europe’s premier automotive event to experience the latest innovations and insights from the fast-moving world of mobility. 

                Author

                Roshan Batheri

                Roshan Batheri

                Sr Director | Automotive Supply Chain Offer Leader | Client Partner | North America
                Roshan is a seasoned global professional combined with strategic acumen, extensive domain knowledge, and proven track record to drive success. He has over 20 years of extensive experience in P&L management, strategic operations, supply chain management, IT transformation, business consulting and delivering innovative concepts and strategies in the automotive industry. He is an MBA and an Engineer, additionally holding various certifications such as a six sigma green belt and a certified lead auditor in quality management system, showcasing his commitment to excellence.

                  Take supply chain resilience and efficiency to the next level with agentic AI

                  Roshan Batheri
                  Aug 20, 2025

                  Can we drive transformational impact at the point of real-time operations to truly position the supply chain as a competitive advantage?

                  Any inefficiencies, delays, or risks affect a business in real time, and therefore real-time responses to changing business conditions are essential.

                  Agentic AI makes these real-time responses achievable – one reason why its adoption within supply chains is accelerating rapidly. For automotive companies facing today’s disruptions and uncertainties, agentic AI could therefore be a gamechanger.

                  Current uncertainty around tariffs is just the latest contributor to today’s high levels of supply chain disruption, described in earlier blog posts like this one. As we reasoned then, AI has a major part to play in helping automotive companies deal with successive waves of disruption. The example given was that by reinforcing forecasting and planning capabilities with AI, companies can respond much more effectively to disruption.

                  This blog post will look specifically at how agentic AI can enable real-time responsiveness in the automotive supply chain, and thereby build resilience. It follows on from a recent Capgemini article about the value of agentic AI for supply chains in general.

                  How AI agents can help companies build automotive supply chain resilience

                  An important application of agentic AI within the supply chain is the use of agents to make persona-based recommendations. The “persona” in this instance could be the COO, CFO, CSCO, or CPO, or a member of their teams.

                  An AI agent can monitor conditions in a given area against preset business goals. When exceptions arise or thresholds are crossed, the agent can automatically recommend a course of action suited to the persona in question. Areas to be monitored might include:

                  • The accuracy of supply chain forecasts. The AI agent can assess the risk of forecasting errors occurring and predict their impact on inventory and service levels. Then it can recommend corrective action to the COO’s team, and even, if required, execute the selected actions itself.
                  • Quality risks and delivery risks associated with incoming parts. “Right first time” is key to automotive quality. The quality of parts received from suppliers, and the reliability of delivery, directly affect the quality of finished vehicles. Agentic AI can assess a part’s quality and delivery risks by analyzing vast sets of historic and real-time data. After comparing the results with the company’s risk thresholds, the AI agent can recommend ways for the CSCO’s team to mitigate unacceptable risks.
                  • The financial impact of specific supply chain disruptions. The AI agent can compare the impact of different disruptions to help the CPO’s team prioritize possible investments in resilience.
                  • The drivers of supply chain costs. The AI agent can recommend which drivers could be targeted for cost reduction, freeing up more funds for the CSCO’s team to invest in resilience-boosting measures.

                  In addition to the persona-based recommendations, agentic AI can further increase resilience if it is used in a coordinating role that transcends all these functions. Drawing data from internal functions and directly from the supplier ecosystem, an AI agent can monitor the entire supply chain, flag up risks, and coordinate the responses of every part of the organization. It can then proactively suggest adjustments to planned actions, internal and external, based on the results.

                  The potential impact of agentic AI on the automotive supply chain is sizeable and diverse, with research indicating that significant reductions in logistics spend, for example, are achievable. As adoption proceeds, even more business benefits are likely to emerge, and they will become easier to quantify.

                  AI agents are already in use

                  Although the concept of agentic AI is relatively new, companies are already embracing it. A recent Capgemini Research Institute report on agentic AI shows that 14% of organizations have implemented AI agents at partial (12%) or full scale (2%). Nearly a quarter (23%) have launched pilots, while another 61% are preparing for or exploring deployment.

                  Looking now at some functional areas closely linked to the supply chain, 39% of respondents from Operations expect AI to manage at least one process or sub-process daily within the next 12 months, and a total of 75% believe this will be the case within three years. For Finance, the corresponding figures are 30% and 63%.

                  Despite significant misgivings, including ethical concerns around AI, a sizable 38% of respondents expect AI agents to be functioning as members of human-supervised teams within the next three years.

                  How automakers can integrate AI into supply chain solutions

                  The CRI report on agentic AI makes a number of practical recommendations to help companies harness the full power of AI agents. Ensuring smooth collaboration between humans and AI agents is of fundamental importance, and depends on trust; the recommendations therefore center on the need to build trust in AI. Specific recommendations range from addressing ethical issues to overhauling processes, business models, and organizational structures to accommodate joint human-AI teams.

                  When agentic AI is deployed in the automotive supply chain, an additional dimension of trust needs to be considered. The all-important trust between supplier and OEM could be jeopardized by the introduction of AI agents without supplier acceptance. Therefore, companies should communicate with their suppliers up front about the intended use of AI, addressing any concerns raised. This openness is especially important if AI agents will interact directly with suppliers – for example to reroute transportation in response to a disruption.

                  Prewave and our commitment to revolutionizing supply chain risk management

                  Capgemini believes that agentic AI, and AI in general, is pivotal to making the automotive supply chain into a source of competitive advantage.

                  We’re helping our clients realize that advantage in a variety of ways. One is that we’ve joined forces with Prewave, a leading AI-driven supply chain risk intelligence platform that leverages cutting-edge AI technology to monitor and predict supply chain disruptions.

                  By combining Capgemini’s expertise in digital transformation with Prewave’s innovative solutions, we deliver end-to-end enhancements in supply chain transparency, compliance, and resilience.

                  Let’s talk agentic AI and supply chain at IAA Mobility 2025

                  Capgemini will be at IAA Mobility 2025. Our team will be ready to discuss any of the issues raised in this article, as well as other aspects of the automotive supply chain.

                  In addition, Capgemini and Prewave will be demonstrating an agentic AI solution that uses data to build a resilient supply chain – one that responds to change in real time, and even proactively.

                  Please find details of Capgemini’s IAA Mobility activities here. And if you’re coming, do remember to register.

                  Events

                  IAA Mobility 2025

                  Join us at Europe’s premier automotive event to experience the latest innovations and insights from the fast-moving world of mobility. 

                  Author

                  Roshan Batheri

                  Roshan Batheri

                  Sr Director | Automotive Supply Chain Offer Leader | Client Partner | North America
                  Roshan is a seasoned global professional combined with strategic acumen, extensive domain knowledge, and proven track record to drive success. He has over 20 years of extensive experience in P&L management, strategic operations, supply chain management, IT transformation, business consulting and delivering innovative concepts and strategies in the automotive industry. He is an MBA and an Engineer, additionally holding various certifications such as a six sigma green belt and a certified lead auditor in quality management system, showcasing his commitment to excellence.

                    Supply Chain Resilience – the AI way

                    Sudarshan Sahu
                    August 20, 2025

                    Climate change isn’t a distant threat—it’s a reality to deal with now.

                    Businesses need to rethink how they operate, especially when it comes to supply chains, which are crucial for global trade. Just like in the movie Interstellar, where survival depended on data, AI, and adaptability, today’s supply chains need to be flexible and smart to handle disruptions and climate challenges. AI-powered insights and actions are like the movie’s robot TARS: helping predict risks, optimize logistics, and reduce waste. Data ensures that every decision is as precise as a gravity equation. AI enhances precision in supply chains by analyzing vast data in real time, predicting risks, and optimizing logistics. It’s the key to transforming supply chains into smarter, greener, and more resilient systems that balance profitability with ecological responsibility.

                    Supply chains aren’t just stretched — they’re under siege. Disruption is no longer the exception; it’s the norm. That’s why resilience — the ability to anticipate, adapt, and recover fast — has shifted from nice-to-have to non-negotiable. A recent report from The Business Continuity Institute delivers the reality check: 80% of organizations faced supply chain disruptions last year, most more than once. That’s an uptick despite better planning — proof that we’re still reacting more than we’re preparing. Meanwhile, sustainability pressures are mounting. With supply chains responsible for over 60% of global carbon emissions, according to the World Economic Forum, they’re no longer just operational engines — they’re climate liabilities too.

                    Let’s face it—what we’re doing right now isn’t cutting it. The cracks in our supply chains are showing, and incremental fixes won’t be enough. It’s time for bold moves. If we want supply chains that can truly withstand shocks and stay ahead of the curve, we need to lean into smarter, faster, more adaptive solutions. That’s where AI steps in—not just as a tool, but as a game-changer. With its ability to forecast disruptions, optimize operations, and accelerate response times, AI is shaping the supply chains of the future. To stay ahead, companies must embrace green supply chain management (GSCM), where sustainability is built into every step. AI supercharges this shift, turning GSCM into a smart, data-driven engine. From cutting carbon to driving circular economies, AI enables supply chains that are not just efficient, but truly green.

                    Resilience, Not Yet Autonomous: Supply Chains Still Heavily Rely on People

                    Supply chains are navigating a perfect storm: geopolitical instability, extreme weather, shifting consumer expectations — and growing uncertainty in global trade. Disruptions are no longer outliers; they’re part of the operating environment. While many organizations are embedding risk management into supply chain strategy, execution is still stuck in manual mode. Too much effort goes into collecting, cleaning, and stitching together data — leaving little room for insight, foresight, or speed. AI and machine learning are still underused, and critical response actions often rely on human intervention alone. The result? Slow reactions, mounting workloads, and talent focused on firefighting instead of forward-thinking.

                    What’s missing? Technology that doesn’t just capture and store data, but actively turns it into prescriptive insights and clear, actionable recommendations. Unfortunately, most tools in the market today still fall short of that promise. Instead, businesses are left stitching together manual processes and siloed teams to make sense of a rapidly changing environment. To build truly resilient supply chains, we need to shift from reactive, human-heavy models to intelligent, tech-augmented systems. The future isn’t about replacing people—it’s about empowering them with tools that amplify their decision-making, speed up response times, and free them to focus on what matters most.

                    Greening the Chain: How AI and Data are Changing the Game

                    Data and AI are at the core of this transformation, delivering unmatched insights, predictive accuracy, and optimization potential. By leveraging real-time data and predictive analytics, AI can identify potential risks—such as supplier delays, extreme weather, or geopolitical issues—before they impact operations. This early warning capability allows businesses to proactively mitigate threats through alternative sourcing, dynamic rerouting, or inventory adjustments. AI also enables scenario modeling, helping organizations test various disruption scenarios and build contingency plans with data-backed confidence. As a result, companies can maintain continuity, reduce downtime, and ensure customer satisfaction, even in the face of unexpected challenges. In today’s volatile global environment, AI is no longer a luxury but a critical enabler of resilient and future-ready supply chains.

                    AI-enhanced supply chain resilience framework

                    The AI-enhanced supply chain resilience framework strengthens supply chain agility and robustness by harnessing advanced AI technologies. It integrates real-time data from IoT devices into a centralized system for comprehensive analysis. Through predictive analytics and machine learning, the framework forecasts demand and detects potential risks—like supplier disruptions or market shifts—enabling proactive risk mitigation and smarter decisions in areas like inventory and logistics.

                    AI-driven communication tools improve collaboration with suppliers and stakeholders, ensuring seamless, transparent information flow. Continuous monitoring and adaptive feedback loops allow the supply chain to respond swiftly to changing conditions, driving ongoing improvement and innovation. By adopting this framework, businesses gain end-to-end visibility, reduce vulnerabilities, and ensure operational continuity—ultimately building a more resilient and high-performing supply chain.

                    Leveraging AI enables businesses to streamline operations, improve efficiency, cut costs, and elevate customer experiences. One powerful application is demand forecasting, where AI analyzes historical data to accurately predict customer needs. This leads to smarter inventory management—minimizing overstock and stockouts while optimizing capital use. Another key use case is route optimization. AI-driven tools evaluate factors like weather, traffic, and transport costs to determine the most efficient delivery paths. This reduces time and expenses while ensuring faster, more reliable service that meets growing customer expectations.

                    How organizations can harness it effectively:

                    According to the International Data Corporation (IDC), 55% of Forbes Global 2000 OEMs are projected to have revamped their service supply chains with AI and by 2026, 60% of Asia based 2000 companies will use generative artificial intelligence (GenAI) tools to support core supply chain processes as well as dynamic supply chain design and will leverage AI to reduce operating costs by 5%. This signifies a widespread adoption of AI to improve efficiency and gain a competitive advantage in supply chain management. Further, Generative AI can be harnessed to monitor global events and proactively identify emerging risks. It can automatically generate risk assessments, simulate scenarios, and suggest strategic mitigation plans—empowering supply chain teams to manage risks more effectively. Its conversational interface enhances user experience and accelerates response times. Over time, this evolves into a system-guided, data-driven approach, drawing from a rich library of scenarios and mitigation strategies to deliver contextual, timely responses to risk events.

                    Considering all of the facts

                    The fusion of data and AI isn’t just a tech upgrade — it’s a strategic shift for building supply chains that can bend without breaking. Organizations that embed intelligence into their operations now won’t just survive the next disruption — they’ll lead the transition to greener, faster, more adaptive ecosystems. By 2025, global supply chains will be reengineered out of necessity and powered by innovation. AI won’t just help companies — it will help nations stay resilient, competitive, and climate-conscious. It will redefine how we make, move, and manage everything. And like TARS in Interstellar, the most effective systems won’t just follow instructions — they’ll anticipate, adapt, and act as true copilots. What supply chains need now isn’t just visibility. It’s vision.

                    Start innovating now –

                    Give Your Supply Chain an AI-enabled Sixth Sense

                    • Plug your supply chain into real-time feeds—from IoT sensors to storm trackers—and let AI act like your all-seeing oracle. Spot trouble (like delayed shipments or political curveballs) before it hits the fan

                    Make Generative AI Your Strategic Co-Pilot

                    • Leverage Generative AI to generate real-time risk assessments, simulate disruption scenarios, and recommend mitigation strategies, all in a conversational interface

                    Build a Digital Twin—Your Virtual Supply Chain Lab

                    • Think of it as a flight simulator for your supply chain. A digital twin lets you mirror operations in a virtual space to test “what-if” scenarios—from port delays to carbon constraints—without breaking a sweat in real life.

                    Interesting read? Capgemini’s Innovation publication, Data-powered Innovation Review – Wave 10 features more such captivating innovation articles with contributions from leading experts from Capgemini. Explore the transformative potential of generative AI, data platforms, and sustainability-driven tech. Find all previous Waves here.  Find all previous Waves here.

                    Meet the author

                    Sudarshan Sahu

                    Sudarshan Sahu

                    Process Lead, Emerging Technology Team, Data Futures Domain, Capgemini
                    Sudarshan possesses deep knowledge in emerging big data technologies, data architectures, and implementing cutting-edge solutions for data-driven decision-making. He is enthusiastic about exploring and adopting the latest trends in big data, blending innovation with practical strategies for sustainable growth. At the forefront of the industry, currently he is working on projects that harness AI-driven analytics and machine learning to shape the next generation of big data solutions. He likes to stay ahead of the curve in big data trends to propel businesses into the future.