{"id":543092,"date":"2025-09-17T06:00:33","date_gmt":"2025-09-17T06:00:33","guid":{"rendered":"https:\/\/www.capgemini.com\/co-es\/?p=543092&#038;preview=true&#038;preview_id=543092"},"modified":"2025-09-17T06:00:45","modified_gmt":"2025-09-17T06:00:45","slug":"from-design-to-delivery-why-aerospace-and-defense-should-expand-mbse-into-manufacturing","status":"publish","type":"post","link":"https:\/\/www.capgemini.com\/co-es\/insights\/expert-perspectives\/from-design-to-delivery-why-aerospace-and-defense-should-expand-mbse-into-manufacturing\/","title":{"rendered":"From Design to Delivery: Why aerospace and defense should expand MBSE into manufacturing"},"content":{"rendered":"\n<header class=\"wp-block-cg-blocks-hero-blogs header-hero-blogs\"><div class=\"container\"><div class=\"hero-blogs\"><div class=\"hero-blogs-content-wrapper\"><div class=\"row\"><div class=\"col-12\"><div class=\"header-title\"><h1>From Design to Delivery<br><sub>Why aerospace and defense should expand MBSE into manufacturing<\/sub><\/h1><\/div><\/div><\/div><\/div><div class=\"hero-blogs-bottom\"><div class=\"header-author\"><div class=\"author-img\"><img decoding=\"async\" src=\"https:\/\/www.capgemini.com\/wp-content\/uploads\/2021\/05\/cg-logo.png?w=200&amp;quality=10\" alt=\"Capgemini\" loading=\"lazy\"\/><\/div><div class=\"author-name-date\"><h5 class=\"author-name\">Capgemini<\/h5><h5 class=\"blog-date\">May 30, 2025<\/h5><\/div><\/div><div class=\"brand-image\"><img decoding=\"async\" loading=\"lazy\" src=\"\/wp-content\/themes\/capgemini2020\/assets\/images\/capgemini-engineering-white.svg\" alt=\"capgemini-engineering\"\/><\/div><\/div><\/div><\/div><\/header>\n\n\n\n<section class=\"wp-block-cg-blocks-group undefined section section--article-content\"><div class=\"article-main-content\"><div class=\"container\"><div class=\"row\"><div class=\"col-12 col-md-1\"><nav class=\"article-social\"><ul class=\"social-nav\"><li class=\"ip-order-fb\"><a href=\"https:\/\/www.facebook.com\/sharer\/sharer.php?u=https:\/\/www.capgemini.com\/insights\/expert-perspectives\/from-design-to-delivery-why-aerospace-and-defense-should-expand-mbse-into-manufacturing\/\" target=\"_blank\" rel=\"noopener noreferrer\" title=\"opens in a new window\"><i aria-hidden=\"true\" class=\"icon-fb\"><\/i><span class=\"sr-only\">Facebook<\/span><\/a><\/li><li class=\"ip-order-li\"><a href=\"https:\/\/www.linkedin.com\/shareArticle?url=https:\/\/www.capgemini.com\/insights\/expert-perspectives\/from-design-to-delivery-why-aerospace-and-defense-should-expand-mbse-into-manufacturing\/\" target=\"_blank\" rel=\"noopener noreferrer\" title=\"opens in a new window\"><i aria-hidden=\"true\" class=\"icon-li\"><\/i><span class=\"sr-only\">Linkedin<\/span><\/a><\/li><\/ul><\/nav><\/div><div class=\"col-12 col-md-11 col-lg-10\"><div class=\"article-text article-quote-text\">\n<p>The history of systems engineering is rooted in the need to manage and integrate complex projects with significant components or \u2018systems\u2019, especially during times of rapid technological advancement. So, it should come as no surprise that the concept grew from the large-scale military endeavors required during the Second World War. The need to ensure everything worked together efficiently gave birth to the systematic planning and coordination methods that remain at the heart of modern systems engineering concepts.<\/p>\n\n\n\n<p>Whilst the underpinning principles of systems engineering have remained unchanged, how they are applied in practice is constantly evolving, as large-scale industrial projects push the boundaries of complexity and scale. This remains especially relevant in aerospace and defence (A&amp;D). Today\u2019s A&amp;D systems are more intricate and connected than ever before. Consider autonomous robotics surveillance systems; electronic warfare operations; or the current generation of long-haul passenger aircraft \u2014 all of which involve layers of complexity beyond the conventional industry programs for which systems engineering was originally designed.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-smart-systems-engineering-shows-promise-in-production\">Smart systems engineering shows promise in production<\/h2>\n\n\n\n<p>The rise of intelligent digital technologies has also dictated how systems engineering is practiced.<\/p>\n\n\n\n<p>It has driven the evolution of common methodologies into Model Based Systems Engineering (MBSE) \u2013 in which, advanced tools allow engineers to create virtual twins of complex systems. These improve design and testing whilst smoothing the integration of new technologies such as artificial intelligence (AI) and autonomy, ensuring their introduction is safe and efficient, and predicting their effects on the overall system. The emergence of MBSE now offers companies a way to design smarter, collaborate better, and innovate faster, creating virtual twins and limiting the need to build a physical prototype until everything has been simulated and tested digitally first.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-why-mbse-for-a-amp-d-manufacturing\">Why MBSE for A&amp;D manufacturing?<\/h2>\n\n\n\n<p>MBSE has already been transformational for the design and development of novel A&amp;D systems, but Capgemini and Dassault Syst\u00e8mes believe that it has the potential to achieve much more. This is why we are working together to explore the application of MBSE further along the A&amp;D product lifecycle, into manufacturing and production.<\/p>\n\n\n\n<p>MBSE is highly relevant here because it is very effective at streamlining processes, improving quality, and managing complexity \u2013 some of the biggest challenges for large scale manufacturing teams in the A&amp;D industry. By applying the same digital tools used in the development of a new system to its manufacture, A&amp;D companies can simulate the required production process, including assembly lines, resource allocation, and workflow. This gives them the visibility to optimize the production schedule, minimize bottlenecks, and improve efficiency all before physical production begins.<\/p>\n\n\n\n<p>MBSE\u2019s ability to foster more effective collaboration between the many moving parts of a large production operation means it is an effective way to remove internal silos that can slow down and complicate large projects. MBSE makes this possible by bridging the gap that exists between design and production and the various teams within. It offers a single source of truth, using digital tools that integrate both processes. This has become essential because in this environment, engineers and production teams are often separated, and when they do work together, they rarely speak the same language. Both create dangerous gaps in the system lifecycle that can result in delays, waste, and cost. MBSE gives both groups a way to connect through a common view of real time data about both of their worlds, and helps them avoid issues such as mismatched specifications or unclear instructions. This is particularly important in the delivery of large A&amp;D projects such as 6<sup>th<\/sup> generation fighters or high earth orbit satellites, which often involve intricate assemblies of hundreds of thousands of components, all reliant on each other and all feeding into a considerable overall system. Here MBSE can help production teams ensure that every part fits together correctly by defining precise relationships between components and systems at the earliest opportunity, reducing human errors during assembly.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-capgemini-and-dassault-systemes-join-forces\">Capgemini and Dassault Syst\u00e8mes join forces<\/h2>\n\n\n\n<p>At Capgemini and Dassault Syst\u00e8mes, our teams have combined their respective experience of MBSE to offer a disruptive capability specifically designed for A&amp;D production. Our collective experience spans every aspect of systems engineering, digital transformation, and production processes throughout the lifecycle of aerospace and defence systems, giving us a unique perspective on how the theory of MBSE can be applied in practice for tangible benefits.<\/p>\n\n\n\n<p>We also recognise that MBSE is not a magical solution to address every manufacturing challenge. But we can see it is already proving powerful for supporting the identification of high-level solutions and the subsequent articulation of detailed designs for A&amp;D systems. We believe that MBSE has the power to enhance A&amp;D manufacturing by improving <strong>efficiency, quality, and agility<\/strong>, ensuring that the complex systems we are designing today for the future of aerospace and defence can be built accurately and delivered on time.<em>\u202f<\/em><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/section>\n\n\n\n\t\t<section\n\t\t\tclass=\"section section--lifeatcap-learning section--event-slider-careerInvent \">\n\n\t\t\t<div class=\"container\">\n\t\t\t\t<div class='career-invent-header'>\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"row\">\n\t\t\t\t\t\t\t<div class=\"heading col-12 col-md-8\">\n\t\t\t\t\t\t\t\t<h2>Accelerating Aerospace &amp; Defense System Production<\/h2>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\n\t\t\t<div class=\"slider slider-fader 201a7dd7-056c-433d-8311-80fed22d2e28\">\n\t\t\t\t\t\t\t\t<div\n\t\t\t\t\tclass=\"slider-list \">\n\t\t\t\t\t\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"slide active \">\n\t\t\t\t\t\t\t<div\n\t\t\t\t\t\t\t\tclass=\"slide-bg-wrapper wp-block-cg-blocks-career-invent is-style-sapphire3\">\n\t\t\t\t\t\t\t\t<div class=\"bgImagesection\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"bgColor\"><\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t<div class=\"container slide-info-wrapper\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"row\">\n\t\t\t\t\t\t\t\t\t\t\t<div\n\t\t\t\t\t\t\t\t\t\t\t\tclass=\"col-md-6 col-sm-12 box-inner \">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"bgColor\"><\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div\n\t\t\t\t\t\t\t\t\t\t\t\t\t\tclass=\"content-title \">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<h3 class=\"explore-header\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tdata-maxlength=\"34\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\ttitle=\"Introducing Model-based Systems Engineering\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tIntroducing Model-based Systems Engineering\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/h3>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tclass=\"box-title \">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<h4 data-maxlength=\"144\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\ttitle=\"\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tstyle=\"white-space: pre-wrap;\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/h4>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"brand-logo-wrapper\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tsrc=\"https:\/\/www.capgemini.com\/co-es\/wp-content\/themes\/capgemini2025\/assets\/images\/Logo_Capgemini_Engineering_white.svg\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\talt=\"Capgemini Engineering\" \/>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"btnDiv\"> <a class=\"more2\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tdata-maxlength=\"24\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\taria-label=\"Read more sobre Introducing Model-based Systems Engineering\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\ttitle=\"Opens in new window\" tabindex=\"0\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\thref=\"\/co-es\/solutions\/el-futuro-de-la-fabricacion-aeroespacial-y-de-defensa\/\"\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\ttarget=\"\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tRead more\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a> <\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\n\n\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"col-md-6 col-sm-12 text-right box-img-wrapper escaper 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-->\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"\">\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"slide-reveal\"><\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t<\/div>\n\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t<\/section>\n\n\t\t","protected":false},"excerpt":{"rendered":"<p>Why aerospace and defense should expand MBSE into 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