{"id":541196,"date":"2025-07-14T14:12:22","date_gmt":"2025-07-14T14:12:22","guid":{"rendered":"https:\/\/www.capgemini.com\/co-es\/?p=541196&#038;preview=true&#038;preview_id=541196"},"modified":"2025-07-14T14:13:25","modified_gmt":"2025-07-14T14:13:25","slug":"the-future-of-the-factory-floor-an-innovative-twist-on-production-design","status":"publish","type":"post","link":"https:\/\/www.capgemini.com\/co-es\/insights\/expert-perspectives\/the-future-of-the-factory-floor-an-innovative-twist-on-production-design\/","title":{"rendered":"The future of the factory floor: An innovative twist on production design\u00a0"},"content":{"rendered":"\n<header class=\"wp-block-cg-blocks-hero-blogs header-hero-blogs\"><div class=\"container\"><div class=\"hero-blogs\"><div class=\"hero-blogs-content-wrapper\"><div class=\"row\"><div class=\"col-12\"><div class=\"header-title\"><h1>\u00a0<br>The future of the factory floor: An innovative twist on production design\u00a0<\/h1><\/div><\/div><\/div><\/div><div class=\"hero-blogs-bottom\"><div class=\"header-author\"><div class=\"author-img\"><img decoding=\"async\" src=\"https:\/\/www.capgemini.com\/co-es\/wp-content\/uploads\/sites\/25\/2022\/12\/Embry-Alexandre-17-1.jpg?w=200&amp;quality=10\" alt=\"\" loading=\"lazy\"\/><\/div><div class=\"author-name-date\"><h5 class=\"author-name\">Alexandre Embry<\/h5><h5 class=\"blog-date\">Jul 4, 2025<\/h5><\/div><\/div><div class=\"brand-image\"> <\/div><\/div><\/div><\/div><\/header>\n\n\n\n<section class=\"wp-block-cg-blocks-group undefined section section--article-content\"><div class=\"article-main-content\"><div class=\"container\"><div class=\"row\"><div class=\"col-12 col-md-1\"><nav class=\"article-social\"><ul class=\"social-nav\"><li class=\"ip-order-fb\"><a href=\"https:\/\/www.facebook.com\/sharer\/sharer.php?u=https:\/\/www.capgemini.com\/?p=1142118\" target=\"_blank\" rel=\"noopener noreferrer\" title=\"opens in a new window\"><i aria-hidden=\"true\" class=\"icon-fb\"><\/i><span class=\"sr-only\">Facebook<\/span><\/a><\/li><li class=\"ip-order-li\"><a href=\"https:\/\/www.linkedin.com\/shareArticle?url=https:\/\/www.capgemini.com\/?p=1142118\" target=\"_blank\" rel=\"noopener noreferrer\" title=\"opens in a new window\"><i aria-hidden=\"true\" class=\"icon-li\"><\/i><span class=\"sr-only\">Linkedin<\/span><\/a><\/li><\/ul><\/nav><\/div><div class=\"col-12 col-md-11 col-lg-10\"><div class=\"article-text article-quote-text\">\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n\n<p>\u201cAs manufacturers face increasing pressure to deliver faster, smarter, and more sustainable operations, the way we design and build factories is undergoing a radical transformation. At Capgemini, we\u2019ve been working with global leaders to rethink traditional approaches &#8211; leveraging digital twin technology to bring agility and intelligence to the factory floor.\u201d&nbsp;<\/p>\n\n\n<p>\u2013&nbsp; Alexandre Embry&nbsp;&nbsp;<\/p>\n\n<\/blockquote>\n\n\n<p>A global consumer products company wanted to make building new factories simpler, smarter, and more efficient. Instead of starting from scratch each time, we helped them create a digital tool that lets teams design and compare factory setups virtually, choosing everything from product types to packaging lines. With built-in visuals, data dashboards, and AI-powered insights, the tool is now helping them plan better, move faster, and make more informed decisions.&nbsp;<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-reimagining-factory-design-for-the-digital-era\"><strong>Reimagining factory design for the digital era<\/strong><\/h2>\n\n\n<p>Designing a new factory is a complex, capital-intensive endeavor. Our client wanted to eliminate disruption points and boost both capital efficiency (CapEx) and operational efficiency (OpEx). The question: how could they standardize factory design globally while tailoring it to specific consumer goods?&nbsp;&nbsp;<\/p>\n\n\n<p>So, we innovated the process from the ground up. Instead of treating each new factory as a bespoke project, we built a plant configurator that lets engineers design production lines using a modular and digital-first approach. From selecting product types and packaging sizes to choosing suppliers and automation levels, users can now configure entire factories digitally, complete with 3D models, scanned documents, and real-time KPI dashboards.&nbsp;<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-building-the-digital-twin-how-we-made-it-real-nbsp\"><strong>Building the Digital Twin: How we made it real<\/strong>&nbsp;<\/h2>\n\n\n<p>We assembled an innovation team of business experts, data modelers, business analysts, 3D and digital twin specialists, and programmers, to develop the Digital Twin Configurator. Our solution helps create new digital twin content dynamically, on demand. To achieve this, we leveraged our Digital Twin Cockpit solution based on Microsoft assets and developed as part of Capgemini\u2019s AI Robotics and Experiences Lab. It merges the assets built in our Lab with Microsoft data, AI and cloud standards, such as Copilot, Power BI, and several Azure components, enabling faster and consistent review of source standards and produced plant models.&nbsp;<\/p>\n\n\n<p>The tool guides users through each step of setting up a new production line\u2014letting them choose product types, factory layouts, and equipment options, much like customizing a kitchen. Teams can compare different designs based on cost, energy use, and water consumption. The AI speeds up data entry, and built-in dashboards help track key metrics like emissions and operating costs.&nbsp;<\/p>\n\n\n<p>One of the biggest challenges was making sure the tool could handle many different factory types and still keep everything connected from the first design to final construction.&nbsp;<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-results-delivered-and-the-road-ahead-nbsp\"><strong>Results delivered and the road ahead<\/strong>&nbsp;<\/h2>\n\n\n<p>Our client now has a centralized, standardized, and replicable architecture for factory design. The digital twin configurator enables:&nbsp;<\/p>\n\n\n<ul class=\"wp-block-list\">\n\n<li>Setting up factories faster and more efficiently&nbsp;<\/li>\n\n<\/ul>\n\n\n<ul class=\"wp-block-list\">\n\n<li>Making smarter decisions about where to invest and how to maintain equipment&nbsp;<\/li>\n\n<\/ul>\n\n\n<ul class=\"wp-block-list\">\n\n<li>Comparing different factory setups using key data like energy use, water consumption, and operating costs&nbsp;<\/li>\n\n<\/ul>\n\n\n<p>The system is already helping top management make data-driven decisions. As the configurator evolves, it\u2019s poised to become a blueprint for global factory design\u2014scalable, smart, and sustainable.&nbsp;<\/p>\n\n\n<p>Learn more about our <a href=\"https:\/\/www.capgemini.com\/about-us\/who-we-are\/innovation-ecosystem\/ai-robotics-experiences-lab\/\" target=\"_blank\" rel=\"noreferrer noopener\">AI Robotics &amp; Experiences Lab<\/a><\/p>\n\n<\/div><\/div><\/div><\/div><\/div><\/section>\n\n\n\n<section class=\"wp-block-cg-blocks-wrapper-people-slider section section--expert-slider wrapper-people-slider undefined\"><div class=\"container\"><div class=\"content-title\"><h2 data-maxlength=\"34\" class=\"people-heading-title\">Meet the author<\/h2><\/div><\/div><div class=\"slider slider-boxed\"><div class=\"container\"><div class=\"slider-window\"><div class=\"slider-list\"><\/div><\/div><\/div><div class=\"slider-nav\"><button class=\"slider-prev inactive\" aria-label=\"Slider-previous\" tabindex=\"-1\"><\/button><ul class=\"slider-paginator\"><\/ul><button class=\"slider-next\" aria-label=\"Slider-next\"><\/button><\/div><\/div><\/section>\n","protected":false},"excerpt":{"rendered":"<p>A global consumer goods company partnered with Capgemini to simplify factory planning. Using a digital configurator, teams can now design and compare production setups virtually\u2014boosting speed, efficiency, and decision-making<\/p>\n","protected":false},"author":263,"featured_media":541197,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"cg_dt_proposed_to":[],"cg_seo_hreflang_relations":"[]","cg_seo_canonical_relation":"","cg_seo_hreflang_x_default_relation":"","cg_dt_approved_content":true,"cg_dt_mandatory_content":false,"cg_dt_notes":"","cg_dg_source_changed":false,"cg_dt_link_disabled":false,"_yoast_wpseo_primary_brand":"","_jetpack_memberships_contains_paid_content":false,"footnotes":"","featured_focal_points":""},"categories":[1],"tags":[542,543,165,544,545],"brand":[],"service":[],"industry":[],"partners":[],"blog-topic":[163],"content-group":[],"class_list":["post-541196","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized","tag-capgemini-factory-solutions","tag-digital-twin-technology","tag-innovation","tag-smart-factory","tag-smart-manufacturing","blog-topic-innovation"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v22.8 (Yoast SEO v22.8) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>The future of the factory floor: An innovative twist on production design\u00a0 - Capgemini Colombia<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.capgemini.com\/co-es\/insights\/expert-perspectives\/the-future-of-the-factory-floor-an-innovative-twist-on-production-design\/\" \/>\n<meta property=\"og:locale\" content=\"es_MX\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"The future of the factory floor: An innovative twist on production design\u00a0\" \/>\n<meta property=\"og:description\" content=\"A global consumer goods company partnered with Capgemini to simplify factory planning. 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